We are specialists in technically complex toolmaking. The long-standing experience of our dedicated team, combined with the latest design methods and manufacturing technologies, enables the development and production of high-quality tools. Efficient and well-refined manufacturing processes ensure consistently high product quality at competitive prices.

Our processing capacity is continuously adapted to market demands thanks to the high flexibility of our employees, ensuring sufficient availability even for short delivery times.

Our State-of-the-Art Technology Our Injection Molding Production Capabilities

We are true professionals in blow mold, injection blow mold, and injection mold toolmaking.

Blow mold, injection blow mold, and injection mold toolmaking are specialized areas of tooling technology focused on producing tools for various manufacturing processes in the plastics industry.

For each of these three areas, POLY-TOOLS provides specific expertise, skilled professionals, and highly precise manufacturing techniques to ensure high-quality and functional products.

Our expertise spans from product development and 3D design to multi-cavity molds and technical components. From cosmetic bottles and oil containers to industrial canisters, we can easily manufacture tools for products with volumes of up to 200 liters.

Whether producing prototypes, single- or two-component molds, rotary tools, or interchangeable inserts, we manufacture—including with MoldFlow support—for a guaranteed output of up to 1 million shots.

Our State-of-the-Art Technology Blow Mold Toolmaking Injection Mold Toolmaking Injection Blow Mold Toolmaking

Injection Molding Production from the Experts – Directly from the Knowledge Holders

With our machinery from manufacturers Arburg and DEMAG, we offer the capability to produce complex plastic components:

  • Large series
  • Small series
  • Pre-series
  • 1K (single-component)
  • 2K (two-component)
  • Rotary table production
Our Injection Molding Production Capabilities

Custom Products, Developed to Meet Your Specific Requirements

Product development at POLY-TOOLS begins with close collaboration with our customers to create tailored solutions for products such as canisters, other containers, and plastic components. We develop precise prototypes, test them for functionality and safety, and then manufacture high-quality tools for series production. Throughout the process, we place special emphasis on efficiency, cost reduction, and sustainability. Our expertise enables us to deliver high-quality, durable products with optimized production processes.

Custom Solutions for Special Requirements

We offer tailored custom solutions in the field of plastics technology. For example, we develop precise and durable components and fixtures for industrial applications, specifically adapted to our customers’ requirements. Thanks to our expertise and advanced manufacturing technologies, we ensure efficiency and quality in the production of complex parts. Our solutions optimize the production process while delivering the highest levels of precision and reliability.

End-to-End 3D Technology for Error-Free Tool Development and Design

We support our customers from the planning phase onward. In close collaboration with them, we create 3D product models and 3D tool designs.

We provide comprehensive technical consultation as well as fast and cost-effective development. Upon request, we can also produce the corresponding prototypes.

Our specialized data handling allows us to process all common customer data formats.

We operate within a fully integrated digital workflow, spanning from design and simulation to production. This enables a seamless workflow and prevents conversion errors. The integration of PLM, CAD, CAE, and CAM facilitates collaboration across all departments.

All Components Optimally Sampled

The sampling of prototype and series tools is carried out at a high technical and professional level, directly in-house at POLY-TOOLS. Customers are welcome to observe the sampling process in person. Inspection specifications, procedures, and effort are carried out according to customer requirements and in close coordination.

The sampling process includes:

  • A filling study to determine the sealing point
  • Subsequent part production by skilled workers with many years of experience

The molded part samples are first visually inspected. They are then measured, scanned, or CT-scanned according to the part drawings and customer requirements. The results are evaluated, followed by a final review with the customer. If approved, the tool is either delivered to the customer or retained in-house for part production.

We also offer a comprehensive range of services.

We impress not only with high-quality tools but also with a comprehensive range of services.

  • We offer a complete pick-up and delivery service to optimize logistics for our customers. This ensures fast and reliable transportation to and from our company, keeping all processes efficient and on schedule
  • Using Zeiss/GOM optical 3D measurement technology, we guarantee the highest precision and quality in manufacturing. At the same time, we can feed the data back into the design process to build accurate data models
  • For the repair, maintenance, and servicing of tools, we provide laser welding as a professional service
  • Our in-house task force supports customers in optimizing and maintaining their value chain. With our expertise in process optimization, we actively contribute to increased productivity. Examples include cycle time improvements, training, and scrap reduction. We identify key factors and implement targeted measures for improvement